The PT46x4 sensor provides the industry standard 4-20 mA amplified signal designed to work with DCS and PLCs. The PT46X4 comes equipped with adjustable zero and span side-mounted potentiometers. PT46X4 Series mA sensors can be rezeroed in two ways: locally via the zero potentiometer, or remotely via shorting two pins together (contact closure). Optional thermocouple or RTD configurations are available to provide melt temperature. Features a 1/2-20 UNF thread for simple and easy installation in standard transducer mounting holes.
The PT46X4 Series includes models PT4604, PT4624, PT4634, TPT4604, TPT4624, and TPT4634.
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Divided into 3 sections, obtain a general understanding of pressure transducer basics, the types of plastic extrusion, and the benefits of pressure transducers.
Extrusion is a continuous process and successful economic production depends on maintaining stable output and melt quality at an accurately controlled rate. Current screw design technology, the use of DC drives, computerized controllers and raw material testing help to deliver the melt to the extrusion die at relatively constant temperature, pressure and viscosity.
The Need For Pressure Measurement in Extrusion In order to maintain the dimensional stability necessary to produce extruded products that meet todays precise quality and tolerance specifications, it is necessary to keep both the output rate and the melt condition constant (1,2). Although it is not possible to measure these quantities continuously, closely related variables such as melt temperature, and constant melt pressure at the die, the output rate can be considered constant.
When specifying a pressure transducer for a process measurement, a number of items have to be considered. Some of the more important ones are discussed in terms of the transducer itself as well as the overall measuring system. This information is user-oriented and serves as a practical guide in the selection and application of strain gage pressure transducers.
It has long been known that pressure instability for polymer melt entering the die usually results directly in ouput variation. Instrumentation used in these early studies was too delicate and expensive to be practical for routine commercial use. An excellent article written by B. H. Maddock, covering some of his early studies is title “Measurement and Analysis of Extruder Stability.”
I'm afraid that I have to respond to your question with a question. Do you want an accurate signal from the transducer during the vacuum part of the process? If so, the answer to the original question is "no"!
If the real question was, "Will the transducer be harmed by a vacuum?", then the answer is "no". Remember a full vacuum is 0 psia or -15 psig. Compared to the full scale range of a transducer of 0-500 psig and probably higher, 15 psi is almost nothing. The transducer will barely notice anything different. The construction of the tip and diaphragm is such that a vacuum causes only a tiny fraction of stresses that it is designed to withstand.
"But suppose," I hear you ask, "I want just an indication of vacuum, not absolute accuracy." Now I must become equivocal. It will probably work. We have performed some testing here, on units from our stock, that indicates a fairly accurate negative output corresponding to increasing vacuum, i.e. output becomes more negative as pressure goes below atmospheric. But this depends on a perfectly filled capillary system. In an ideal world, I would have no qualms about recommending melt pressure transducers for these applications. Since reality is often not ideal and the transducer may not be perfect, a fact we do not like to admit, the output in vacuum may not have the same accuracy as it would for a pressure measurement. Nevertheless, most transducers should give a negative signal in vaccum.
Two caveats - Do not try this with an amplified model such as a 2-wire transmitter. The output cannot go below 4 mA enough to be meaningful. Secondly, if there are significant temperature variations in the process the change in tip temperature could cause a much greater change in output than the vacuum.
It seems only fair that we discuss the pressure fitting of the general purpose transducers, after a dissertation on the threads of the standard melt pressure models. This should satisfy the equal time requirement.
Providing a good seal in plumbing connections, where system pressures exceed 10,000 psig, presents a significant challenge. O-rings and gaskets may leak. Pipe threads cannot withstand the forces generated by the high pressures. (Please remember that we must test the units to at least 1.5 times rated pressure for our overpressure specification.) Over 50 years ago, NBS (now NIST) developed a design for high pressure fittings that addresses these issues. This cone and thread style was further refined by Autoclave Engineers and others, but most people in our industry refer to the numbering system used by AE. (In "F250C" the "F" means a female fitting and "250" designates its use for 1/4 inch heavy wall tubing.)
As you can see in the above sketch, the high pressure fitting eliminates the need for sealing material by substituting a small diameter 60Â° cone as a metal to metal seat. By subjecting the pressure to a limited area, the forces that must be held by the threads is reduced to acceptable levels
The PT4624 is a two-wire transmitter. In essence, the same leads carry the power supply and the signal, i.e. a power supply puts a potential on the circuit and the transducer regulates the current. The signal is then monitored by a current meter placed in series in the loop. On the PT4624 only pins A and B are used for signal/supply. All components in the circuit (pressure transmitter, power supply, and readout) are wired in a series loop. Please refer to the wiring diagram below:
Like most of our other models, pins E and F on the PT4624 are still used for the internal calibration resistor (Rcal). For your reference, on the 4-20 mA transmitter, the output when the Rcal leads are shorted is 80% of span, i.e. - .8(16) + 4 = 16.8 mA.
Two-wire transmitters have several advantages. The current signal has inherent noise immunity. Losses due to wire resistance are eliminated because, although voltage drops due to resistance, current remains constant. This allows for signal transmission over much greater distances. And, of course, perhaps the most obvious advantage - you only need two wires, hence the name two-wire transmitter!
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